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Recent Consultancy Reference List

CLIENT
CAPACITY
SCOPE OF WORK
Kuwait National Petroleum Co. KSC Mina Al – Ahmadi (MAA), Mina Al – Abdullah (MAB) & Shuaiba (SHU) Refineries
MAA - 818 M3/hr
MAB & SHU- 990 M3/hr

Detailed Engineering Services for Revamp of Effluent Treatment Facilities at Mina Al – Ahmadi (MAA), Mina Al – Abdullah (MAB) & Shuaiba (SHU) Refineries of Kuwait National Petroleum Company Kuwait.

On the basis of Basic Engineering Report prepared by M/s. FLUOR, USA.

Detailed Engineering

Procurement Assistance

The scope of work includes

Project Description :
- Effluent Collection system & New ETF at MAA

- Modifications/Up gradation in Existing refinery units. (Assessment Reports) and integration with new ETF (Capacity 818 m3/hr) at MAA

- Effluent Collection system & New ETF (Capacity 990 m3/hr) at MAB

- Modifications / Up gradation in Existing refinery units. (Assessment Reports) and integration with new ETF at MAB

- Effluent Collection system at SHU and transport to MAB new ETF

- Modifications in existing refinery (Assessment Reports) and integration with new effluent collection systems at SHU

- Plot Survey
• Soil survey and Report
• Topographic Survey & Cut plan Survey - Identification of above ground/ under ground system for modified routes
• Site Grading plan – Cut and fill plan
• Survey on Pipe rack arrangement from SHU to MAB

- Tie Point Survey & Survey on Existing units
• Survey based on Assessment Reports
• Demolition drawing (Process, Mechanical, Piping and civil)
• Modification drawing (Process, Mechanical, Piping, Electrical, Instrumentation and Civil)
• Utility of existing pipe and cable racks for integration with new ETF
• Data analysis (collection of original drawings, PEFS and on site survey) on replacement units and modification / upgrade units

- Piping Survey…

• Verify the location of Tie-in at site.
• Verification of new piping arrangement for the RETF from the Tie- in points.
Check the tie-in point dimensions for the preparation of tie-in detail drawings.

- Instrumentation Survey……
• Checking the location of instruments to be installed as per Tie in list and availability / suitability of nozzles for the instruments.
• Checking the location of Junction boxes and availability of spare terminals.
To get the relevant existing drawings for facilitating the modification work.

- Electrical Survey…..
• Establish availability of reserved and spare spaces for extensions / modifications in existing sub-stations and MCC
• Check the proposed HT / LT cable routes within existing units and between Substation A2 and the proposed new ETF Substation
• Check for specific requirements for replacement items such as pumps etc.,.
• Identification and tagging of reservations if not done already.
• Generate specific Tie-in packages for the various tie-in locations.

- Major works Involved
• Assessment Reports – Involves 11major changes in MAA, 5 in MAB and 4 in SHU
• Identification, demolition and modification at Tie-ins. Integration of existing units to new ETF.

- Major equipment in MAA & MAB
• DAF package – DAF, Pipe flocculator in MAA
• Cooling – Effluent Cooler, Trim Cooler, Cooling Tower, Refrigeration
• Compressor, blowers and pumps
• Sand Filter - Filter, aeration cascade
• Bio-sludge handling – Centrifuge
• Chemical dosing systems in MAA & MAB
• DAF Flocculant package
• DAF Coagulant package
• Sand filter/clarifier Flocculant package
• Dewatering Flocculant package
• Nutrient dosing & pH correction for Bio-treater
• Long Pipelines
• Effluent pipeline between SHU and MAB (~ 5.2km)
• Compressed air line from FUP area to new ETF in MAA
Environmental Engineering Corporation, Japan.

Design Average Daily Flow : 136,000 M3/day

Maximum Flow : 200,000 M3/day

Engineering services related to ACP project at Republic of Kazakhstan.
The scope of work includes

- Process design :- Updation of P&ID, plot plan/equipment layout, perform hydraulic calculation for gravity & rising main.

- Mechanical equipment engineering

- Piping engg. comprising of preparation of piping area division, GA drawings, details of pipe supports, sleepers, racks, BOQ for piping, valves & specials, line schedule, Mechanical strength & stress calculation and updation of Engg. Specs of piping material.

- Electrical engg. comprising of preparation of overall single line diagram, SLD for Hut LV, hazardous area classification, data sheets for HV & LV switchgear, MCC, UPS, transformer, starters. Calculation for impedance map & short circuit, voltage drop, transfer capacity, power capacitor & cable size selection.
Preparation of drawings like equipment layout for substation, cable & wiring layout, cable rack routing, grounding layout etc. BOQ for Electrical / instrument material.

- Instrumentation engg. Comprising of preparation of instrument list, I/O list, instrument data sheet for instrument, Analysers, ON/OFF valves, SCADA (monitoring system), Logic diagram, Control loop diagram etc.

- Carry out Tw stress calculation, Leg head calculation for line instrument & orifice & R.O. Calculation.

- Preparation of Equipment layout for control room, Instrument layout, instrument power supply & instrument grounding diagram, Main cable route & instrument wiring diagram etc. Preparation of instrument cable & connection list, instrument BQ list, loop diagram, SLD for instrument.

General
• Preparation of specification for Mechanical equipment, piping, valves & special electrical equipment & Material, instrument for floating inquiries.
• Technical evaluation of vendor offers, checking & review vendor prints.
• Preparation of As built drawing for all disciplines.

Kuwait Industrial Refinery Maintenance & Engineering Co. SAK Kuwait (KREMENCO)




Design & Detailed Engineering for Gas Scrubbers & Gas Oil Separators for Kuwait Oil Company, Kuwait.

The scope of works includes design and detailed engineering for Civil & Structural, Mechanical Equipment, Piping, Electrical and Instrumentation with detailed fabrication & constructions drawings submission and approval of same by KOC, Kuwait.

Civil works included detailed structural drawings for skid mounted equipment with calculations.

Mechanical Equipment works includes Design Calculations of vessels, General Assembly drawings & detailed fabrication drawings.

Piping works includes Piping Layout, Piping Isometrics, Piping Thickness calculations, and Isometrics drawings.

Electrical works included Lighting, Earthing Layouts, Cable routing drawings, Single Line Diagrams, Lighting details, Load calculations, Junction Box details and Cable Schedules of the project.

Instrumentation works includes Instrument & Junction Box layout, Cable tray routing, Instrument Hook Up drawings, Alarm summary, Cable schedules, Loop drawings, and included Modification to P&ID as required.

M/s. Indian Oil Corporation Limited, Baroda.
Design capacity - 1600 M3/hr
Expanded capacity - 1798 M3/hr (Max.)
Revalidation adequacy study of existing CETP for expanded capacity at Gujarat Refinery.
M/s. Torrent Pharmaceuticals Limited, Village : Indrad
Formulation ETP - 321.5 M3/day
API ETP - 610 M3/day
ML treatment - 36 M3/day
ETP Consultancy (Basic engineering & detail engineering) Services for Torrent Pharmaceutical's Plant at Chhatral.
M/s. Torrent Pharmaceuticals Limited, Sikkim
Formulation ETP - 75 M3/day
Domestic effluent - 30 M3/day

ETP Consultancy (Detail engineering) Services for Torrent Pharmaceutical's Plant at Sikkim
M/s. Torrent Pharmaceuticals Limited, SEZ Dahej.
Combined ETP
Formulation ETP - 337 M3/day
ML treatment - 30 M3/day
STP - 45 M3/day
ETP Consultancy (Basic engineering & detail engineering) Services for Torrent Pharmaceutical's Ltd. Plant at SEZ-Dahej.
 
 
   
 
   
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